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Structural & Small Parts Manufacturing Competence

Precision
Automotive
Structural Stamping

Vehicle Body-in-White (BIW) Structure / Structural
Category
Chassis/BIW
Lead Time
4-6 Weeks

Overview

Delivering precision-engineered automotive stamping parts for Body-in-White (BIW) structures and vehicle structural assemblies.

Our manufacturing competence covers a wide range of structural and reinforcement components, including precision small parts designed for high-strength automotive applications. Through advanced cold stamping technologies and strict dimensional control, we ensure consistent quality, durability, and assembly accuracy across mass-production programs.

With expertise in tooling development, material optimization, and high-volume production, we provide reliable stamping solutions that support lightweight vehicle architecture, structural integrity, and cost-efficient manufacturing for modern automotive platforms.

Key Benefits
  • High-strength-to-weight ratio for EV efficiency.
  • Dimensional stability within ±0.05mm.
  • ISO/IATF 16949 compliant manufacturing.

Manufacturing Process

01
Equipment & Preparation
Initial design engineering and CAE validation phases.
  • 3D Design & CAE Simulation: stiffness, collision, and NVH (Noise, Vibration, Harshness) analysis
  • Tooling & Fixture Design: stamping dies, extrusion molds, welding fixtures, inspection jigs.
02
Part Machining
High-precision cutting and forming of raw materials.
  • Steel tubes: cutting to required dimensions
  • Sheet metal stamping: reinforcement ribs, ECU brackets, airbag brackets, etc.
  • Bending/Forming: CNC bending and hydraulic pressing for shaping
  • CNC turning & milling: machining holes, slots, and bolt features
03
Assembly & Welding
Robotic assembly and structural joining processes.
  • Fixture assembly: positioning tube and sheet components
  • Robotic welding: ensuring high accuracy and productivity
  • MIG/MAG, spot, or laser welding: forming the main structural frame
04
Surface Treatment
Final coating and anti-corrosion protection.
  • Cleaning and degreasing
  • Powder coating or color painting according to OEM requirements
  • Zinc plating / ED coating (electrophoretic coating) for corrosion protection